Concrete grinding and surface preparation for commercial floors

The surface under a floor system decides whether it lasts. We grind and prepare concrete to the profile the next system needs, with dust extraction throughout.

Getting the profile right

Coating and overlay systems specify a concrete surface profile, or CSP, on a scale from 1 (nearly flat) to 10 (very rough). Thin coatings and sealers usually need a light profile around CSP 2 to 3. Thicker resin systems and urethane cement call for more aggressive profiles. Too smooth and the system will not bond. Too rough and a thin coating will not cover.

We use planetary diamond grinders with tooling selected for the slab hardness and target profile. For larger areas or heavier profiles, shot blasting is often faster and more consistent. Edges and corners are finished with hand grinders so the profile is even wall to wall.

More than roughening the surface

Grinding also removes laitance, curing compounds, sealers, paint and contamination that block adhesion. It takes down high spots, lips at joints and old patches. For polished concrete, it is the first step of the process.

All grinding is done with HEPA dust extraction. Before coating, we also test slab moisture, since high moisture is one of the main causes of coating failure.

Moisture and contamination checks

We test slab moisture using the method the coating system calls for, such as in-situ relative humidity probes or calcium chloride tests. Readings above the system limit mean a moisture-mitigating primer or a different system. We also look for oil that has soaked deep into the slab, which may need extra grinding or cleaning before coating.

Clean job site

HEPA dust extraction on every machine

Our grinders run hooked up to industrial HEPA vacuum systems that capture dust right at the head, for a virtually dust-free job site. Occupied areas can stay open while we work.

The result is a virtually dust-free site, safe for occupied buildings, finished interiors and active job sites. Silica dust is controlled from the first pass to the last.

  • Cleaner air for staff, tenants and trades
  • Less cleanup and downtime
  • Occupied areas can stay open
Planetary grinder with HEPA vacuum on 600 V three-phase power 600V 3ØHEPAHEPA filtration 600 V · 30 A3-phase supply
Larger grinders typically run on 600 V, 30 A, 3-phase power, and requirements vary with project size and equipment. As with most commercial projects, the site's power supply and any connection by a licensed electrician are arranged by the client. We confirm exactly what's needed during the site assessment.
Why it works

What you get

Correct surface profileMatched to the system going down next.
Removes contaminantsTakes off sealers, curing compounds and residue.
Flatter slabGrinds down lips, ridges and high spots.
Dust controlledHEPA extraction on every grinder.

What the job includes

  • Slab assessment and moisture testing
  • Diamond grinding to the specified CSP
  • Shot blasting on large or heavy-profile areas
  • Edge and corner grinding
  • Removal of coatings, sealers and adhesives
  • Vacuuming and final surface inspection

How a project runs

Every project starts with an instant estimate or a call, then a site assessment and a written quote before any work is scheduled.

Questions

Concrete Grinding & Surface Prep FAQ

Do you provide grinding only, for other trades?

Yes. General contractors and flooring installers can hire us for surface prep only. We grind to the profile your system requires and can document moisture readings.

Is grinding or shot blasting better?

Both work. Grinding is better for flattening, removing coatings and working in tight areas. Shot blasting is efficient on large open floors and creates an even profile quickly, so we often use both on one job.

How much dust will there be?

Very little in the air. Our grinders are connected to HEPA dust extractors. Some fine dust may settle on surfaces, and it is vacuumed before handover.

What drives the cost?

Area, slab hardness, target profile, and whether old coatings or adhesives must be removed. Edges, small rooms and thick coatings take longer. Use the instant estimate for a range, and we confirm after a site assessment.

Available across the GTA and Southern Ontario

All service areas

See what your floor will cost

Answer a few quick questions and see your estimate in about two minutes. A formal quote follows a site assessment.

Get an instant estimate